All Manufacturing units these days are looking to improve their processes to save costs and improve quality. Many key steps involved in manufacturing, such as inspection, identification, and assembly, require the use of visual techniques. Human vision and response however, can be slow and error-prone either due to boredom or fatigue. Also, Human Vision in the long run proves to be expensive and is not scalable. Machine Vision has the inherent advantage that it can be further integrated in the overall chain of automation.
The idea of using computer vision technology to solve industrial automation tasks was the founding idea behind SensoVision. Machine Vision is a multidisciplinary field requiring expertise in Physics, Electronics, Software and Mechanical Engineering. That is the expertise SensoVision has developed over the years. With specialized teams in each of these disciplines, we are able to bring together solutions that break into cutting edge technology. Our expertise lies in defining well thought out processes starting from requirement analysis all the way to installing the final solution that integrates with any existing automation sub-system
SensoVision has executed projects related to Label Verification and Screw Inspection. Our latest product "QualViz" sorts screws based on visual defects at the speed of 2.5L screws per day. The System is capable of taking various sizes of screws and inspects the dimension upto tolerance of 10 micro-meter. We are the first to build such a machine in India with features that not available in machines that are imported either.
SensoVision hold detailed discussions with the customer to understand the job work for which client require machine vision based automation. The customer provides the different types of samples in all possible sizes. The customer also provides samples which are termed as defective as per the final use-case. After a thorough understanding of tolerances, accuracies and inspection rate, SensoVision Team prepares a techno-commercial proposal
SensoVision Team uses its vast experience to apply a combination of customized optics, cameras and algorithms and comes up with a proof of concept. Customer is demonstrated the capability of the POC and another round of discussion is held to understand the short-comings and customer’s expectation.
Once customer is satisfied with SensoVision’s Approach, he places the order and SensoVision starts executing its design and development.
Installation and Validation
After a detailed testing, SensoVision ensure safe transport and installation of solution at customer’s site. SensoVision team of engineers validate the functioning of solution and impart all necessary training to customer.