Conveyor Based Optical Sorting Machine

VizSort Conveyor

Introduction

SensoVision’s conveyor plate-based sorter machine refers to the use of a machine vision system in inspecting objects or components such as washers, studs, automotive components as they move along a sorting conveyor.. SonoVision offers a vast range of conveyor based vision inspection systems which helps clients with high efficiency and quality by inspection.

Coverage of Parts

Specifications

  • Type : Conveyor Based
  • Variants : QVC 12001-12003
  • No. of Camera : Up to 4 cameras
  • Speed(max) : Up to 250 parts/min
  • Component Range : M4-M10/M10-M32
  • Height : 1-5 mm /4-40 mm
  • Accuracy : ±50 microns
  • Machine's Size : 35× 35× 74 in
  • Requirements : 230V, 4-7 bar

Key Features

  • Measurement at high precision of up to ± 10 μm (Along width only).
  • Sorting at the speed up to 600 parts per minute.
  • Automatic data report such as daily & monthly productivity.
  • Simple and user-friendly teaching and operating system.
  • Very easy for maintenance.

Items That Can Be Inspected

  • Tapered Section Ring
  • Constant Section Ring
  • Spiral Retaining Ring
  • HO Retaining Ring
  • Wing Nut
  • Cap Nut
  • Hex Nut
  • Cross Dowel
  • Flange Nut
  • Square Nut
  • Weld Nut
  • Wedge Nut
  • Dome Nut
  • Plain Washer
  • Spring Washer
  • Locking Washer
  • CSK Washer
  • Rubber Seals
  • Circlips

Inspection Criteria

Dimensions

Multiple Heights, Multiple Widths, Outer Knurling Measurements, Outer Chamfer Angle, Head Across Corner, Head Across Flat, ID and OD for Nut kind of Parts, ID/OD Burr, Inner Thread Presence, Half Thread Presence

Surface Defects

Head crack, Plating, dent detection, surface deformities detection, absence/presence verification.

Upgrades Available

  • Packaging machine integration
  • 360-degree Inspection station
  • Laser based depth estimation station
  • Eddy current Integration

Specifications

Models QVC 13001 QVC 13002 QVC 13003
Camera 1 2 3
Illumination 1 BL 2 BL 2 BL and 1 FL
Multiple Heights
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Multiple Widths
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Outer Knurling Measurements
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Outer Thread Angle
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Outer Champher Angle
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Head AC -
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Head AF -
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ID and OD for Nut kind of Parts -
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ID/OD Burr -
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Inner Thread Presence - -
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Half Thread Presence* - -
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    Note :
  • (*) - Thread visible from single view in the shadow img can only be detected.

Frequently Asked Questions

  • A conveyor-based optical sorting machine is a type of automated equipment used in various industries to efficiently sort and separate objects or materials based on their optical properties.

  • A conveyor-based optical sorting machine works by combining conveyor systems, optical sensors, data processing algorithms, and actuation mechanisms to efficiently sort parts.

  • Advantages of using conveyor based optical sorting machines is high speed, precision, labor savings.

  • Maintenance required for optical sorting machines are regular cleaning, Calibration, Mechanical Components, Air systems, Software updates

  • optical sorting machines are highly suitable for high-volume production lines due to their rapid sorting speeds and consistent accuracy.