Optical Sorting Machines for Quality Assurance

VizSort Glass Disk

Introduction

Sensovision’s glass disk based vision inspection and optical sorting machine is a solution for vision based defects and dimensional based sorting for studs. This machine vision based optical sorting machine comes with a range of variants and is highly customizable according to the client's needs. This glass disk based optical sorting machine provides high efficiency in the vision inspection process. This optical sorting machine comes integrated with state-of-the-art in-house software which is highly reliable and accurate giving the best output.

Specifications

Type : Glass Plate
Variants : QVG 15001-15005
No. of Camera : 2-7
Speed (max) : Up to 400 parts/min
Component Range : M4-M10/M10-M32
Height : 1-5 mm /4-40 mm
Accuracy : ± microns/ ± microns
Machine Size : 35 × 35 × 74 in
Requirements : 230V, 4-7 bar

Key Features

Measurement at high precision of up to ± 10 μm (Along Width as well as along length)
Sorting at the speed up to 600 parts per minute
Automatic data report such as daily & monthly productivity
Simple and user-friendly teaching and operating system
Very easy for maintenance

Items That Can Be Inspected

Continuous Thread Stud
Tap End Stud
Double End Stud

Inspection Criteria

Dimensions

Total Length, Thread Length, Thread Major Diameter, Thread Missing, Thread Direction, Polling Position, Slot Presence/ Absence, Operation Presence/ Absence, Shank Length, Thread Height, Thread Angle, Thread Burrs, Thread Damages, Shank Diameter, Arc Radius, Thread Pitch, Number of Threads, Thread Quality

Surface Defects

Head crack, Plating, dent detection, surface deformities detection, absence/presence verification.

Upgrades Available

Packaging machine integration
360-degree Inspection station
Laser based depth estimation station
Eddy current Integration

Specifications

Models	QVG 15001	QVG 15002	QVG 15003	QVG 15004
Camera	2	3	4	8
Illumination	2 BL	2 BL, 1 DF/RL	2 BL, 2 DF/RL	2 BL, 6 DF/RL
Head Width
Head Height
Shank/Tail Dia
Shank/Tail Length
Outer Thread Parameters
Missing Operation (Knurling/Threading)
AF/AC
ID
Bend
Side Burrs
Dia Mixing
Length Mixing
Stud Concentricity
Top Profile Dimensions
Top Roundness
Inner Thread Presence	-
Plating Defects on head	-	-
Crack on head	-	-
Anomaly on bottom	-	-
Plating Defect on shank	-	-	-
Dent/Crack on shank	-	-	-

Glass Disk based Optical Sorting Machine for Studs

VizSort Glass Disk

Introduction

Specifications

Key Features

Items That Can Be Inspected

Inspection Criteria

Dimensions

Surface Defects

Upgrades Available

Specifications

Frequently Asked Questions