VizSort Glass Disc

Introduction

SensoVision’s optical sorting machine does automated quality inspection for fasteners like nuts and washers. Automated quality inspection ensures minimizing defects of fasteners in industrial manufacturing. These optical sorting machines are for ensuring quality by inspection using machine vision technology. These Automated quality inspection systems can be integrated with the existing manufacturing process.

Related Industries

Specifications

Type : Glass Plate
Variants : QVG 14001-14005
No. of Camera : 2-7
Speed(max) : Up to 400 parts/min
Component Range : M4-M10/M10-M32
Height : 1-5 mm /4-40 mm
Accuracy : ± 20 microns/ ± 30 microns
Machine’s size : 35 × 35 × 74 in
Requirements : 230 V, 4-7 bar

Key Features

Measurement at high precision of up to ± 10 μm (Along Width as well as along length)
Sorting at the speed up to 600 parts per minute
Automatic data report such as daily & monthly productivity
Simple and user-friendly teaching and operating system
Very easy for maintenance

Items That Can Be Inspected

Wing Nut
Cap Nut
Hex Nut
Cross Dowel
Flange Nut
Square Nut
Weld Nut
Wedge Nut
Dome Nut
Plain Washer
Spring Washer
Locking Washer
CSK Washer
Circlips
Rubber Seals
Tapered Section Ring
Constant Section Ring
Spiral Retaining Ring
HO Retaining Ring
Automotive Parts
Iron Insert
Brass Insert
Threaded Insert
Cross Knurling Insert
Plastic Components
Brass Components
Bullet Shell
Bullet
Parallel Knurling Insert

Inspection Criteria

Dimensions

Across Flat / Corner, Inner Diameter, Outer Diameter, Roundness, Outer Cut, OD/ID Concentricity, Multiple Heights/ Diameter, Thread Parameters, Champher Angle/ Presence, 360 Degree Flange Crack, Inner Thread Presence, Inner Thread Count, Inner Thread Damage, Leg/ Dimple/ Weld Defects, Leg/ Dimple/ Weld Presence, Surface Defects, Plating Defects, Washer Champher Cut, Burrs in OD/ID, Operation Missing

Surface Defects

Head crack, Plating, dent detection, surface deformities detection, absence/presence verification.

Upgrades Available

Packaging machine integration
360-degree Inspection station
Laser based depth estimation station
Eddy current Integration

Specifications

Models	QVG 14001	QVG 14002	QVG 14003	QVG 14004
Camera	2	3	4	8
Illumination	2 BL	2 BL, 1 DF/RL	2 BL, 2 DF/RL	2 BL, 6 DF/RL
Head Width
Head Height
Shank/Tail Dia
Shank/Tail Length
Outer Thread Parameters
Missing Operation (Knurling/Threading)
AF/AC
ID
Bend
Side Burrs
Dia Mixing
Length Mixing
Stud Concentricity
Top Profile Dimensions
Top Roundness
Inner Thread Presence	-
Plating Defects on head	-	-
Crack on head	-	-
Anomaly on bottom	-	-
Plating Defect on shank	-	-	-
Dent/Crack on shank	-	-	-

Glass Disc Based Optical Sorting Machine for Industrial Components

VizSort Glass Disc

Introduction

Related Industries

Specifications

Key Features

Items That Can Be Inspected

Inspection Criteria

Dimensions

Surface Defects

Upgrades Available

Specifications

Frequently Asked Questions