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VizSort Mini

VizSort Mini

Introduction

This in-line based vision inspection system and sorter machine is a solution that provides visual defect and dimensional based sorting for a range of products. This solution comes with a range of variants. It provides high output with great handling of products and increased efficiency in the vision inspection process. These solutions are made keeping customer’s needs in mind and are highly customizable to suit the user.

Coverage of Parts

Specifications

  • Type : Screw Plate
  • Variants : QVI 12001-12002
  • Size of Machine : 6 Sq. ft.
  • No. of Camera : 1-2
  • Component Range : M2-M5
  • Component Height : 1-5 mm /4-40 mm
  • Speed(max) : Up to 200 parts/min
  • Sorting Precision : ± 1 pixel
  • Accuracy : ±20 microns/ ±30 microns
  • Machine's Size : 25× 25× 37
  • Requirements : 4-7 bar

Key Features

  • Measurement at high precision of up to ± 10 μm.
  • Sorting at the speed up to 250 parts per minute.
  • Automatic data report such as daily & monthly productivity.
  • Simple and user-friendly teaching and operating system.

Items That Can Be Inspected

  • Electronic Screws
  • Slotted Flat Head Screw
  • Slotted Round Head Screw
  • Slotted Oval Head Screw
  • Phillips Drive Screw
  • Square Drive Screw
  • CSK Screw Counter
  • Bore Screw
  • Solid Rivet
  • Tubular Rivet
  • Blind Rivet
  • Drive Rivet
  • Split Rivet

Inspection Criteria

Dimensions

Thread Height, Thread Angle, Thread Missing, Major Diameter Mixing, Head Max Diameter, Head Top Cracks, Socket Blackness, Slot Missing, Particle in Slot/ Socket, Major & Minor Diameter, Missing Operation, Thread Burrs, Length Mixing, Head Roundness, Socket Concentricity, Socket Broken Punch

Surface Defects

Plating, dent detection, absence/presence verification.

Upgrades Available

  • Packaging machine integration
  • 360-degree Inspection station
  • Laser based depth estimation station

Specifications

Models QVI 12001 QVI 12002
Camera 1 1
Illumination 1 DF 1 DF
Thread Height, Major & Minor Dia
SensoVision vizsort-conveyor
SensoVision vizsort-conveyor
Thread Angle
SensoVision vizsort-conveyor
SensoVision vizsort-conveyor
Missing Operation
SensoVision vizsort-conveyor
SensoVision vizsort-conveyor
Thread Missing
SensoVision vizsort-conveyor
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Thread Burrs*
SensoVision vizsort-conveyor
SensoVision vizsort-conveyor
Major Dia Mixing
SensoVision vizsort-conveyor
SensoVision vizsort-conveyor
Length Mixing
SensoVision vizsort-conveyor
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Head Max Diameter -
SensoVision vizsort-conveyor1
Head Roundness -
SensoVision vizsort-conveyor1
Head Top Cracks# -
SensoVision vizsort-conveyor1
Socket Concentricity# -
SensoVision vizsort-conveyor1
Socket Blackness# -
SensoVision vizsort-conveyor2
Socket Broken Punch# -
SensoVision vizsort-conveyor2
Slot Missing# -
SensoVision vizsort-conveyor2
Miss Slot# -
SensoVision vizsort-conveyor2
Particle in Slot/Socket# -
SensoVision vizsort-conveyor2
    Note :
  • (*) - Thread Burr visible from single view in the shadow img can only be detected.
  • (#) - Subject to parts trial @SensoVision.
  • (1/2) - Means either defect of Type 1 can be detected or defect of type 2 can be detected.

Frequently Asked Questions

  • Sorted objects are directed to different bins or chutes based on their classification for further processing, packaging, or disposal.

  • Regular cleaning, calibration, and inspection of optical components, mechanical parts, and software updates are essential maintenance tasks for an optical sorting machine.

  • Yes, optical sorting machines can be adapted for sorting a wide range of products, including food items, electronic components, and recyclables.

  • A mini optical sorting machine is a compact version of a larger sorting system, designed for smaller-scale sorting tasks or limited workspace.

  • Yes, with appropriate adjustments, optical sorting machines can handle oily parts, but consideration for potential impacts on optics and sensors is necessary.